Production Methodology

a) Production Department will prepare, in accordance with approved shop drawings, a detailed cutting list and cutting sheets which state items, component size, profile and quantity which is checked by the Production Manager.

b) The Production Manager in co-ordination with the Production Section Incharges will determine which machinery to be utilised and the appropriate materials will be drawn from stores, marked and cut by the allotted machinist under the supervision of the Section Foreman. Some items will pass through several machine processes.

c) All products shall be identified by a unique part number and are recorded and scrutinised before despatching to assembly section or paint section.

d) The Production Manager through his supervisors will allocate and monitor final manufacturing and assembly before passing appropriate items to paint shop. The quality inspection will be done at every stage of production.

e) The Paint Shop Manager will instruct the Foreman in preparation area to carry out necessary mechanical or hand sanding and filling before passing to paint shop.

f) According to the approved samples and specifications, the paint finish will be applied by using automatic lacquering line.

g) After drying of final coat the Quality Inspector will check the products thoroughly as per the drawings, specifications and approved samples before passing to packing and despatch section.

h) Care will be taken to ensure that the finished items are handled, packed, wrapped and stored as appropriate before loading for delivery.

i) All items are bar coded and the bar code level is fixed on each product prior to despatch.

j) The bar code of despatched goods are downloaded in computer every day and the despatched items are monitored using the designed software package.

k) Any damage on delivery is recorded and action taken to correct the problem by Site Supervisor or Foreman returning the item to the factory utilising Material Return Forms.